SC 222Profile Machining Center
SC 222 Profile Machinig Center; The milling and cutting stations are designed to work independently and simultaneously, to perform all cutting, milling, drilling and marking operations on PVC profiles on a single machine with computer control. In this way, the processes performed on 3 different machines (cutting, copy milling, water evacuation) with 3 operators are collected in a single machine, while the production speed and quality standardization are ensured, labor costs are also greatly reduced.
SC 222 Profile Machining Center offers the possibility to stack 10 profiles up to 7000 mm long on the loading belt. The servo motor controlled profile holder, which can be positioned horizontally automatically, has the ability to hold profiles of different designs and sizes and drive them into the machine. Thanks to the sensor on the profile holder, the lengths of the long profiles placed on the loading belt can be measured automatically and taken into production using optimization.
SC 222 Profile Processing Center is a 15 ” high performance industrial PC with Windows 10 operating system, working without fan between 0 ° C - 55 ° C, located on an ergonomic unit independent of machine and offered with a user-friendly interface developed by Haffner Machinery. Thanks to the second screen in the cutting station, production can be easily followed. Profiles to be milled and cut can be viewed on the computer screen in 3D and manually processed on the screen. It can work integrated with door and window software of different brands. Apart from these connections, data can be transferred to the machine using the USB port. With both vertical and horizontal pneumatic clamping pistons, the profiles are fixed in the best way and milling and cutting processes are made with minimum tolerance.
The milling group used in the SC 222 Profile Machining Center performs all machining on the profile with maximum precision with 2 simultaneous moving tools with 8 axes as standard. In addition to opening angled water discharge channels, it is aimed to increase the production capacity by simultaneously processing the mirror, cylinder and arm parts, which take time to open especially in the door profiles. Thanks to servo motors, the horizontal saw with a diameter of 600 mm with an accuracy of 0.1 mm can automatically cut at all angles between 30 ° and 150 °. Axes controlled by servo motors work with high speed and precision, ensuring a superior cutting result. Cutted profile parts are automatically transferred to the exit station by the holding system. Profile parts lined up on the conveyor belt are automatically transported to the operator one by one. The barcode printer system, which works in integration with the machine, simultaneously writes barcode on the label to be attached to the profile parts that come in front of the operator. Labels with barcodes are manually pasted on the profiles by the operator. Production integration is achieved thanks to the readability of the barcodes by CNC Welding and Corner Cleaning machines. Waste parts remaining after milling and cutting are transported to the waste chamber by the automatic conveyor system.
Service support with remote connection, problem detection and solution by connecting to the entire automation system is possible.
The operating system automatically cleans the unnecessary Processes of the last session at every startup and shutdown of the machine, ensuring maximum security measures against virus infection and user errors. Daily backup process is done automatically to the internal backup unit. The system provides the opportunity to control the production daily, weekly, monthly and yearly with the shift control system. There is a central lubrication system that facilitates machine maintenance.