DMC 053Profile Machining Center
DMC 053 Profile Machining Center is designed to perform all cutting, milling, drilling and marking operations on American and European type PVC profiles in a single station with computer control on a single machine. In this way, the processes performed on 3 different machines (cutting, copy milling, water evacuation) with 3 operators are collected in a single machine, while production speed and quality standardization are achieved, labor costs are effectively reduced. DMC 053 Profile Machining Center allows stacking of 10 profiles up to 6500 mm long on the loading conveyor. The servo motor controlled profile holder, which can be positioned horizontal automatically, has the ability to hold profiles of different designs and sizes and drive them into the machine. Thanks to the sensor on the profile holder, the profiles placed on the loading belt can be automatically measured and put into production. Production stops are prevented thanks to the profile recognition system that warns the operator in case of incorrect profile loading.
Ergonomic, 15 ” high performance industrial PC with Windows 10 operating system, operating without fan between 0 ° C - 55 ° C, connected to the machine with a movable arm that can rotate on its axis and around the machine and It is offered with a user-friendly interface developed by Haffner.
It carries out all machining on the profile in maximum precision with 9 tools on the milling group as standard. In addition to opening angled water discharge channels, it is aimed to increase the production capacity by simultaneously processing the mirror, cylinder and arm parts, which take time to open especially in the door profiles. Thanks to the milling group that can move on 7 axes, it is possible to make angled water discharge channel opening, drilling and milling operations, as well as different machining can be performed on the profile with maximum flexibility with special router bits. The long profiles of which milling processes are completed are automatically transported to the cutting station thanks to the profile holder. Thanks to servo motors, the vertical saw with a diameter of 500 mm with 0.1 mm precision can automatically cut at all angles between 45 ° and 135 ° axes controlled by servo motors work with high speed and precision, ensuring a superior cutting result. Cutted profile parts are automatically transferred to the exit station by the holding system. Profile parts lined up on the conveyor belt at the exit station are automatically transported one by one towards the operator. The barcode printer system, which works in integration with the machine, simultaneously writes barcode on the label to be attached to the profile parts that come in front of the operator. Labels with barcodes are manually attached to the profiles by the operator. Production integration is achieved thanks to the readability of the barcodes by CNC Welding and Corner Cleaning machines. Waste parts remaining after milling and cutting are transported to the waste chamber by the automatic conveyor system.
Service support with remote connection, problem detection and solution by connecting to the entire automation system is possible.
The operating system automatically cleans the unnecessary data of the last session at every startup and shutdown of the machine, ensuring maximum security measures against virus infection and user errors. Daily backup is done automatically to the internal backup unit. The system provides the opportunity to control the production daily, weekly, monthly and yearly with the shift control system. There is a central lubrication system that facilitates machine maintenance.
DV 410 Triple Drilling Automatic Screwing Station can be added as an option reinforcement steel screwing, mounting hole and triple drilling can be done automatically in PVC profiles.