AL 230AL 230 Profile Machining Center
AL 230 Profile Machining Center is designed to carry out all cutting, milling, drilling, marking, centering and face milling operations on aluminum profiles in a computer-controlled, single machine. In this way, the operations performed on more than one cutting machine are collected in a single machine, ensuring production speed and quality standardization, at the same time, reducing labour cost.
AL 230 Profile Processing Center allows stacking up to 7 pieces of 7500mm long profiles on the loading belt. The 360 ° rotatable servo motor controlled profile holder has the ability to hold profiles of different designs and sizes and drive them into the machine. Thanks to the sensor on the profile holder, the profile lengths placed on the loading belt can be measured automatically and put into production using optimization. AL 230 Profile Processing Center is a 15.6 ”high-performance industrial PC with Windows 10 operating system, works without fan between 0 ° C - 55 ° C, and offered with a user-friendly interface developed by Haffner. It has an ergonomic hand station that is integrated with the industrial PC, allows manual intervention of the operator and at the same time to control the speed of the milling and cutting operations. The profiles to be milled and cut can be viewed on the computer screen in 3D and the operations can be adjusted manually on the screen. It can work in integration with facade, door and window software belonging to different brands and optionally it can also connect with SolidWorks. Apart from these connections, data can be transferred to the machine using the USB port. With both vertical and horizontal pneumatic clamping pistons, the profile is fixed in the best way and milling and cutting operations are provided with minimum tolerance. The 315 ° rotating milling group used in the AL 230 Profile Processing Center performs all operations on the profile with maximum precision with 8 standard spindles with 4.5kW motor power. Thanks to the rotatable milling group, it is possible to open an angled water drainage channel, drilling and milling operations, as well as different operations can be performed on the profile with maximum flexibility with special router bits. Thanks to the servo motors, the vertical saw with a diameter of Ø600 mm with a precision of 0.1 mm can automatically cut at all angles between + 65 ° and -240 °, and the horizontal saw with a diameter of Ø400 mm at all angles between 45 ° and 135 °. Axes controlled by servo motors work at high speed and precision, ensuring a superior cutting result.
Cutted parts are automatically transferred to the exit station by the holding system. Profile parts lined up on the conveyor belt at the exit station and automatically transported to the operator.
The barcode printer system, which works in integration with the machine, simultaneously prints barcode on the label to be attached to the profile parts transfered to the operator.
Labels with barcodes are manually pasted on the profiles by the operator. Waste parts remaining after milling and cutting are transported to the waste chamber by the automatic conveyor system. AL 225 Profile Processing Center provides remote control and problem detection & solution by connecting to the entire automation system.
The operating system automatically cleans the unnecessary processes of the last session at every startup and shutdown of the machine, ensuring maximum security measures against virus infection and user errors. Daily backup is done automatically to the internal backup unit. The system provides the opportunity to control the production daily, weekly, monthly and yearly with the shift control system. There is a central lubrication system that facilitates machine maintenance.
Optionally, by adding a servo-controlled 3-axis center register lapping unit, it is possible to perform the cutting and lapping operations of the end milling profiles on a single machine. In cases where treatment is required on the front and back surfaces of the profiles, a milling unit that can process these surfaces can be optionally added to the machine.