Single Line 3Four Head Welding and CNC Corner Cleaning Machine
Single Line 2 is created with the integration of KD 658/20 Four Corner Welding Machine, CK 188 Cooling Station, CK 176 Turning Station and CN 776 CNC Corner Cleaning Machine.
Computer controlled triple handle drilling and espagnolette canal milling is processed while the frame or sash is cooling at the buffer station. CN 776 Corner Cleaning Machine can start cleaning the corners while the Four Head Welding Machine starts the welding process. CK 176 Automatic Turning Station turns the frame or sash at an appropriate speed related with the size and provides four corners to be cleaned. Profile identification informations is automatically transferred from the welding machine. Durable and precision movement of axis is guarantied due to hardened rack and zero backlash geraboxes used in the gear system. By online connection to the entire system, remote detection of malfunctions and maintenance is available. Data transfer is available via network and connection or USB storage. Central lubrication system to eases the machine maintenance. The rails are specially coated to prevent corrosion.
CK 188 Buffer Cooling Station
It takes the boiled profiles from the welding machine and keeps them waiting for the necessary cooling before transferring them to the turning station for cleaning the corners. Computer controlled triple handle drilling and espagnolette canal opening operations are performed during frame cooling (CK 188). The cooling time is controlled by the computer on the welding machine side.
CK 176 Turning Station
It works integrated with CN 776 CNC Corner Cleaning Machine. It provides the four corners of the welded frames to the corner cleaning machine in a fast and stable way with the carrier clamping system that automatically comes out from the bottom and automatically turns the four corners of the frame. Separate and allocated carrier robot holders for loading and unloading perform the profile loading and unloading process with two separate servo axes operating independently of each other. The four corners of the frame are cleaned to the point where the operator will take the frame.
Optional Barcode Reader (AK 002), Seal Printing System (AK 032), 0.2 mm and 1.2 mm automatic welding range selection (AK 052)