Single Line 1Four Head Welding & CNC Corner Cleaning Line
SET 1 is created with the integration of KD 658/20 Four Corner Welding Machine, CK 187 Cooling Station, CK 180 Quick Turning Robot and CN 770/20 CNC Corner Cleaning Machine. From the boiling of the frame to the cleared exit, all stages of the process are controlled by the computer. The CN 770/20 Corner Cleaning Machine can start the cleaning process of the frame while the Four Corner Welding machine starts the welding of a new frame. Thanks to the servo motorized rotation robot, the frames are rotated fast and stably and the corner positioning is done (Small frames 1 sec., Large frames 1.5 - 4 seconds). Profile recognition information is automatically transferred from the welding machine.
Backlash-free gearboxes are used with hardened rack and pinion gear system that provides precision and durability in the axes. It provides service by remote connection method and provides problem detection and solution by connecting to the entire automation system. It performs data transfer and automatic backup via wireless network connection and USB. There is a central lubrication system that facilitates machine maintenance. All rails and moving transfer systems are specially coated against corrosion.
CK 187 Cooling Station. It takes the boiled profiles from the welding machine and keeps them waiting for the necessary cooling before transferring them to the turning station for cleaning the corners. The cooling time is controlled by the computer on the welding machine side. CK 180 Speed Turning Robot. It works integrated with CN 770/20 CNC Corner Cleaning Machine. It automatically takes the four corners of the welded frames to the corner cleaning machine, drives the corners to be cleaned towards the machine and enables the four corners of the frame to be turned automatically.
Barcode Reader (AK 002), Seal Printing System (AK 032), 0.2 mm and 1.2 mm automatic welding range selection (AK 052) are offered optionally.