SC 220-40Profile Machining Center
All sawing, milling, drilling and marking processes on PVC profiles are gathered in a computer controlled machine. In this way, the processes performed on 3 different machines (cutting, copy milling, water evacuation) with 3 operators are collected in a single machine, while the production speed and quality standardization are ensured, labor costs have also been greatly reduced.
SC 220/40 Profile Machining Center offers the possibility to stack 10 length profiles up to 6500 mm in length on the loading belt. The servo motor controlled profile holder, which can be positioned horizontally automatically, has the ability to hold profiles of different designs and sizes and drive them into the machine. Thanks to the sensor on the profile holder, the lengths of the long profiles placed on the loading belt can be measured automatically and taken into production using optimization.
SC 220/40 Profile Machining Center, ergonomic, 15 ” high performance industrial PC with Windows 10 operating system, operating without fan between 0 ° C - 55 ° C, connected to the machine with a movable arm that can rotate on its axis and around the machine and It is offered with a user-friendly interface developed by Haffner.
Profiles to be milled and cut can be viewed on the computer screen in 3D and manually processed on the screen. It can work integrated with door and window software of different brands. Apart from these connections, data can be transferred to the machine using the USB port. With both vertical and horizontal pneumatic clamping pistons, the profiles are fixed in the best way and milling and cutting processes are made with minimum tolerance.
It carries out all machining on the profile with maximum precision with 7 tools on the milling group offered standardly. In addition to opening angled water discharge channels, it is aimed to increase the production capacity by simultaneously processing the mirror, cylinder and arm parts, that take relatively more time to work on especially in the door profiles.
Thanks to the milling group that can move on 7 axes, it is possible to make angled water discharge channel opening, drilling and milling operations, as well as different machining can be performed on the profile with maximum flexibility with special router bits.
Thanks to servo motors, a vertical saw with a diameter of 450 mm with a precision of 0.1 mm can automatically cut at all angles between 30 ° and 150 °. Axes controlled by servo motors work with high speed and precision, ensuring a superior cutting result. Cutted profile parts are automatically transferred to the exit station by the holding system. Profile parts lined up on the conveyor belt at the exit station are automatically transported to the operator one by one. The barcode printer system, which works in integration with the machine, simultaneously writes barcode on the label to be attached to the profile parts that come in front of the operator. Labels with barcodes are manually pasted on the profiles by the operator. Production integration is achieved thanks to the readability of the barcodes by CNC Welding and Corner Cleaning machines. Waste parts remaining after milling and cutting are transported to the waste chamber by the automatic conveyor system.
Service support with remote connection, problem detection and solution by connecting to the entire automation system is possible. The operating system automatically cleans the unnecessary Processes of the last session at every startup and shutdown of the machine, ensuring maximum security measures against virus infection and user errors. Daily backup is done automatically to the internal backup unit. The system provides the opportunity to control the production daily, weekly, monthly and yearly with the shift control system. There is a central lubrication system that facilitates machine maintenance.
DV 410 Triple Drilling Automatic Screwing Station can be added to SC 220/40 Profile Processing Center as an option, and screwing of support sheet, mounting hole and triple drilling can be done automatically in PVC profiles.