SBA 4Profile Machining Center
SBA 4 Profile Machining Center is designed to perform all cutting, milling, drilling and marking operations on PVC profiles in a single station, as well as special cutting operations such as V-cut, Y-cut and arrowhead cutting on a single machine with computer control.
In this way, the processes performed by 6 operators in 3 different types of machines (cutting, copy milling, water discharge) is collected in a single machine, while the production speed and quality standardizations are ensured, labor costs are also effectively reduced.
SBA 4 allows stacking of 10 profiles up to 6500 mm on the loading belt. The servo motor controlled profile holder, which can be positioned horizontally automatically, has the ability to hold profiles of different designs and sizes and drive them into the machine. Thanks to the sensor on the profile holder, the long profiles placed on the loading band can be measured automatically and taken into production.
SBA 4 Profile Machining Center is an ergonomic, 15 '' sized, high performance industrial PC with Windows 10 operating system, operating without fan between 0 ° C - 55 ° C, developed by Haffner Machinery. It is used with a user-friendly interface. Profiles to be milled and cut can be viewed on the computer screen in 3D and manually processed on the screen. It can work integrated with door and window software of different brands. Apart from these connections, data can be transferred to the machine using the USB port. With both vertical and horizontal pneumatic clamping pistons, the profiles are fixed in the best way and milling and cutting processes are made with minimum tolerance.
It carries out all machining on the profile in maximum precision with 12 tools on the milling group as standard. In addition to routing drain slot, it is aimed to increase the production capacity by simultaneously processing the mirror, cylinder and arm parts, which take time to open especially in the door profiles. Thanks to the milling group that can move on 7 axes, it is possible to open drain slot, drilling and milling operations, as well as different machining can be performed on the profile with maximum flexibility with special router bits. The long profiles of which milling processes are completed are automatically transported to the cutting station thanks to the profile holder. Thanks to servo motors, 3 horizontal saws with a diameter of 550 mm with 0.1 mm precision can automatically make all standard and special cuts. Axes controlled by servo motors work with high speed and precision, ensuring a superior cutting result. Cutted profile parts are automatically transferred to the exit station by the holding system. Profile parts lined up on the conveyor belt at the exit station are automatically transported one by one towards the operator. The barcode printer system, which works in integration with the machine, simultaneously writes barcode on the label to be attached to
the profiles that is moved right in front of the operator.
Labels with barcodes are manually attached to the profiles by the operator. Production integration is achieved thanks to the readability of the barcodes by CNC Welding and Corner Cleaning machines. Waste parts are transported to the waste chamber by the automatic conveyor system.
Service support with remote connection, problem detection and solution by connecting to the entire automation system is possible.
The operating system automatically cleans the unnecessary data of the last session at every startup and shutdown of the machine, ensuring maximum security measures against virus and user errors. Daily backup is done automatically to the internal backup unit. The system provides the opportunity to control the production daily, weekly, monthly and yearly with the shift control system. There is a central lubrication system that facilitates machine maintenance.