SBA 2Profile Machining Center


SBA 2 Profile Machining Center is designed to perform all cutting, milling, drilling and marking operations on PVC profiles in a single station, as well as special cutting operations such as V-cut, Y-cut and arrowhead cutting on a single machine with computer control. In this way, the processes performed on 3 different machines (cutting, copy milling, water evacuation) with 3 operators are gathered in a single machine, while the production speed and quality standardization are ensured, labor costs are also greatly reduced.

The SBA 2 Profile Processing Center allows stacking of 10 profiles up to 6500 mm long on the loading belt. The servo motor controlled profile holder, which can be positioned horizontally automatically, has the ability to hold profiles of different designs and sizes and drive them into the machine. Thanks to the sensor on the profile holder, the lengths of the profiles placed on the loading belt can be measured automatically and taken into production using optimization.

SBA 2 Profile Machining Center is an ergonomic, 15 '' sized, high performance industrial PC with Windows 10 operating system, operating without fan between 0 ° C - 55 ° C, developed by Haffner Machinery. It is used with a user-friendly interface. Profiles to be milled and cut can be viewed on the computer screen in 3D and manually processed on the screen. It can work integrated with door and window software of different brands. Apart from these connections, data can be transferred to the machine using the USB port. With both vertical and horizontal pneumatic clamping pistons, the profiles are fixed in the best way and milling and cutting processes are made with minimum tolerance.

It carries out all machining on the profile with maximum precision with 12 standard tools on the milling group. In addition to opening angled water discharge channels, it is aimed to increase the production capacity by simultaneously processing the mirror, cylinder and arm parts, which take time to open especially in the door profiles. Thanks to the milling group that can move on 7 axes, it is possible to make angled water discharge channel opening, drilling and milling operations, as well as different processing can be performed on the profile with maximum flexibility with special router bits. Thanks to servo motors, 3 horizontal saws with a diameter of 550 mm with 0.1 mm precision can automatically make all standard and special cuts. Axes controlled by servo motors work at high speed and precision, ensuring a superior cutting result.

Cutted profile parts are automatically carried on the conveyor belt system and carried in front of the operator in order to place the support sheet and stick the labels with barcode written. Integrated barcode printer system simultaneously writes barcode on the label to be attached to the profile parts that come in front of the operator. Labels with barcodes are manually pasted on the profiles by the operator. Production integration is achieved thanks to the readability of the barcodes by CNC Welding and Corner Cleaning machines.

Waste parts remaining after milling and cutting are transported to the waste chamber by the automatic conveyor system.

Service support with remote connection, problem detection and solution by connecting to the entire automation system is possible.

The operating system automatically cleans the unnecessary data of the last session at every startup and shutdown of the machine, ensuring maximum security measures against virus infection and user errors. Daily backup is done automatically to the internal backup unit. The system provides the opportunity to control the production daily, weekly, monthly and yearly with the shift control system. There is a central lubrication system that facilitates machine maintenance.